Industrial Services Outsourcing - Case Studies
The Result
All issues surrounding operation, monitoring and maintenance of the wastewater treatment system are currently addressed by ProChem personnel and no longer require the attention of the plant’s manufacturing personnel and management. ProChem has partnered with this facility to win numerous environmental awards including “Most Improved Industry” and “Pollution Prevention Achievement.”
By providing all consumable supplies for the treatment system ProChem has significantly reduced the quantity of purchase orders processed by the client and management time spent researching replacement parts, treatment chemicals, etc.
With ProChem Turnkey Water Treatment Outsourcing, the facility was able to eliminate municipal surcharges related to wastewater discharge and reduce overall operational costs by 32% per year.
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Focus On Core Business:Healthcare Products Manufacturing |
Client:
A leading healthcare products manufacturing plant generated various wastes from chemical blending, reactor cleanouts and product testing. The facility’s liquid wastes were combined into a central treatment facility where a multi-step treatment process was performed and wastewater discharged under permit to a local POTW.
The Problem:
The facility had recently performed a significant upgrade of its wastewater treatment facility to accommodate expanded production and eliminate municipal surcharges. The upgrades included automated controls, new processing equipment and additional treatment technologies not previously employed. The existing internal operational staff and an additional fill-in staff would require significant training and on-going management oversight to successfully operate the new treatment facility. Moroever, operating the wastewater treatment facility would divert the plant’s personnel and management into a non-core business activity.
The Solution:
The facility contracted ProChem to assume operational responsibility for the facilities wastewater processing. As part of the operational responsibility, ProChem provides trained technicians to operate and maintain the wastewater facility 24/7. ProChem’s management staff also performs on-going training and management of the treatment personnel. ProChem’s treatment personnel coordinate all waste related activities within the facility and serve as an additional technical resource for the facility EHS manager. In order to provide the client a turnkey solution, ProChem also provides all chemicals, replacement parts, safety supplies and other consumable items related to the operation of the wastewater facility.